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Category stringerless

The Retro-Future Hanel Project

This is Gary Hanel aka GH. He has been shaping my surfboards since I was 15 years old (1985).


Here are a couple of pics of me riding GH’s when I was 17. Photos by Jeff Nelson.

This is Tyler Hanel. Tyler is the oldest of 4 Hanel brothers (all goofyfoots who rip). Tyler runs the KKL shaping machine service. He is really good at math.

Here is a surfboard Gary Hanel handshaped for Tyler. It is based on the 1980s boards GH used to make for us, but with modern updates to the rails and rocker. I was pretty stoked when I saw it so I asked GH to shape me one too.

Tyler laser scanned the board and made a digital file of it. Tyler and GH then scaled the board to my size and weight. This is GH manning one of the machines at KKL.

To mix things up a bit we decided to go with a stringerless blank. My friend Jason in Venice had recently hooked me up with some carbon fiber, so I thought it would be cool to do carbon fiber rails. Moonlight handyman Dave Dvorak glassed the rails.

When you have a special project like this you want someone with knowledge and skill. Here is Gary Stuber glassing the board with 4 oz S glass. The glass work came out immaculate.

After the board was hotcoated, fin boxed and sanded I thought it should get some snazzy red pinlines to finish off the rail cutlaps.

The finished board looking tight.

The Lokbox fin system shown here with the composite Taylor Knox fins.

The dims: 5’10” x 18 1/2″ x 2 1/2″

I’m not big on traction but I do like these backstops from my brother-in-law’s company, Destination Surf.

I rode this board during last week’s run of good glassy surf. It really wails. Believe it or not but I haven’t gotten a new thruster since the summer of 2000. The thruster is a stable platform and easy to surf. It’s not as fast as some of my other boards but it’s great for some basic old school wave thrashin’.

Usually the waves are bad when I get a new board but I got lucky this time. I snapped this pic after session #2 and before session #3 of the day.

A close look at the carbon fiber rails. I had a number of GH surfboards glassed with a variety of carbon fiber back in the 80’s so this board is quite the retro trip for me.

The Breakdown:
*Stringerless polyurethane blank by Just Foam.
*Shaped and designed by Gary Hanel, Tyler Hanel and HAL the komputer.
*Carbon fiber supplied by SciArt, Inc. They do custom weaving. Ask for Vince, ph# 949-788-1709
*Glass work by Dave Dvorak and Gary Stuber using low emission polyester resin.
*Hotcoat and Lokbox install by Dave Kerr.
*Sanded by Kenny Mann.
*Pinlined by Peter St Pierre.
*Glossed by Mark Donnellon.
*Wetsanded matte finish by myself.
*Traction and leash by Destination Surf.
*Fins: Taylor Knox template for Lokbox.
*Logo design and screenprinting by Jon Pankopf at Factory 101.
*Made with stoke at Moonlight Glassing in California, USA.

*UPDATE: this board was donated to the 2011 Summer Fun on the 101 raffle and was won by Ashley, one of the baristas at “Coffee Coffee”.

Stingerless Twinzer by Shawn Ambrose







Here is a tasty one, a stringerless twinzer Fish shaped by Shawn Ambrose. Complete with flouro airbrush and old school Moonlight Glassing frog logo. Glassed with 4 oz S cloth and a wetsanded gloss finish. Custom for my friend Chris in Leucadia who runs his family’s small wine label, Christopher Cameron Vineyards. Here is his latest project, Costa Azul Wines.